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A NIOSH Technical Guide...
NIOSH Guide to Industrial Respiratory Protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nancy J. Bollinger
Robert H. Schutz

 

U.S. DEPARTMENT OF HEALTH AND HUMAN SERVICES
Public Health Service
Centers for Disease Control
National Institute for Occupational Safety and Health
Division of Safety Research

September 1, 1987

 

DISCLAIMER

Mention of company name or product does not constitute
endorsement by the National Institute for Occupational Safety
and Health.

 

DHHS (NIOSH) Publication No. 87-116

 

Copies of this and other NIOSH documents are available from:

Publications Dissemination, DSDTT
National Institute for Occupational Safety and Health
4676 Columbia Parkway
Cincinnati, Ohio 45226
(513) 841-4287

 

For sale by the U.S. Government Printing Office
Superintendent of Documents, Mail Stop: SSOP, Washington, DC 20402-9328

 

 

TABLE OF CONTENTS

Chapter 1 NIOSH and Respiratory Protection
Chapter 2 Types of Respirators
  Part I. Respiratory Inlet Coverings
 

A. Tight-fitting coverings

 

B. Loose-fitting coverings

  Part II. Air Purifying Respirators
 

A. Particulate Filtering Respirators

 

1. Filtration Mechanisms

 

2. Types of Filters

 

3. Particulate Respirator Classifications

 

4. Filter Efficiency

 

B. Vapor and Gas Removing Respirators

 

1. Removal Mechanisms

 

2. Cartridges vs. Canisters

 

3. Vapor and Gas Respirator Classifications

 

C. Powered Air-Purifying Respirators

 

D. Advantages and Disadvantages of Air-Purifying Respirators

 

1. Particulate Respirators

 

2. Vapor and Gas Removing Cartridges and Canisters

 

3. Nonpowered Air-Purifying Respirators

 

4. Powered Air-Purifying Respirators

  Part III. Atmosphere Supplying Respirators
 

A. Self-Contained Breathing Apparatus

 

l. Closed Circuit

 

2. Open Circuit

 

B. Supplied-Air Respirators

 

1. Airline Respirators (Types C and CE)

 

2. Hose Masks

 

C. Combination Respirators

 

1. Combination Supplied-Air/Air-Purifying Respirators

 

2. Combination Supplied-Air/SCBA Respirators

 

D. Advantages and Disadvantages of Atmosphere Supplying Respirators

 

1. Airline Respirators

 

2. Hose Masks

 

3. Self-Contained Breathing Apparatus

Chapter 3 Respirator Selection
  Part I. Regulatory Requirements
  Part II. General Selection Information
  Part III. NIOSH Respirator Decision Logic
  Part IV. NIOSH Certified Equipment List
Chapter 4 Respirator Use
  Part I. Federal Regulatory Requirements
  Part II. The Respiratory Protection Program
 

A. Employer Responsibility

 

B. Employee Responsibility

  Part III. Program Elements
 

A. Program Administration

 

B. Program Components

 

1. Written Standard Operating Procedures

 

2. Medical Surveillance

 

3. Training

 

4. Fitting

 

5. Respirator Inspection, Cleaning, Maintenance, and Storage

 

6. Surveillance of Work Area Conditions and Worker Exposure

 

v

7. Respirator Program Evaluation

Chapter 5 Respirator Use Under Special Conditions
  A. Facial Hair
  B. Eye Glasses
  C. Contact Lenses
  D. Facial Deformities
  E. Communication
  F. In Dangerous Atmospheres
  G. In Low and High Temperatures
  H. Physiological Response of Respirator Use
Chapter 6 New Developments at NIOSH
  A. Respirator Physiology
  B. Filtration Mechanics
  C. Sorption Technology
  D. Quantitative Respirator Efficiency Testing
  E. Certification of New Types of Respirators
  F. NIOSH Respirator Problem Investigation
References  
Appendices:  
  A. Sample Respirator Program and Evaluation Check List
  B. Fit Testing Procedures
  C. Selected NIOSH Respirator User Notices
  D. Sample MSHA/NIOSH Approval Labels
  E. Respirator Decision Logic
  F. Breathing Air Systems for use with Pressure-Demand Supplied Air Respirators in Asbestos Abatement

 

LIST OF FIGURES

2-1                    Particulate removing respirators
2-2 Vapor and gas removing respirators
2-3 Combination particulate and vapor and gas removing respirators
2-4 Self-contained breathing apparatus
2-5 Supplied-air respirators
2-6 Combination SCBA and supplied-air respirators
2-7 Typical quarter-mask respirator
2-8 Typical half-mask respirator
2-9 Typical full-facepiece respirator
2-10 Typical "mouthpiece" respirator
2-11 Loose fitting blouse
2-12 Typical abrasive blasting hood
2-13 Interception capture mechanism
2-14 Sedimentation capture mechanism
2-15 Impaction capture mechanism
2-16 Diffusion capture mechanism
2-17 Electrostatic capture
2-18 Typical resin-impregnated felt dust filter
2-19 Typical dust filter with loose packed medium
2-20 Typical dust respirators
2-21 Typical high efficiency filter
2-22 Typical half -and full-facepiece high efficiency respirators
2-23 Typical single use respirators
2-24 Typical half-mask chemical cartridge
2-25 Typical chemical cartridge
2-26 Typical chin-style canister
2-27 Full-facepiece chemical cartridge respirator with alternate cartridges
2-28 Typical front- or back-mounted canister
2-29 Typical front- and back-mounted canister gas mask
2-30 Typical back-mounted canister gas mask
2-31 Typical chin-style canister for more than one vapor
2-32 Chin-style canister gas masks
2-33 Filter self-rescuer
2-34 Typical combination particulate- and gas- and vapor-removing cartridges
2-35 Combination particulate, gas- and vapor-removing respirator
2-36 Typical type N canister
2-37 Typical front-mount type N canister gas mask
2-38 Powered air-purifying respirator with chemical cartridges and breathing tube
2-39 Tight fitting half-mask powered air-purifying respirator
2-40 Helmeted powered air-purifying respirator
2-41 Closed-circuit SCBA 
2-42 Closed-circuit SCBA
2-43 Oxygen-generating closed-circuit SCBA
2-44 Oxygen-generating self-contained self-rescuer
2-45 Open-circuit SCBA
2-46 Open-circuit demand SCBA regulator
2-47 Typical escape-only ESCBA
2-48 Typical demand-type air flow regulator
2-49 Pressure demand airline respirator
2-50 Continuous flow airline respirator
2-51 Half mask and full-facepiece continuous flow airline respirators
2-52 Continuous flow airline respirators with hoods
2-53 Typical type CE abrasive blast airline respirator
2-54 Combination supplied-air respirator with escape only efficiency filters
2-55 Combination supplied-air/SCBA
4-1 Repair of a helmet
4-2 Inspection of the valve
4-3 Typical large respirator maintenance facility
4-4 Inspection at the factory
4-5 Storage cabinet for facepieces
4-6 Wall-mounted storage cabinet for SCBA
B-1 Odorous vapor check test
B-2 Negative pressure test
B-3 Positive pressure test
B-4 Checking fit prior to doing quantitative fit testing
B-5 Quantitative fit testing of a single-use respirator
D-1 Sample MSHA/NIOSH approval label for pressure demand SCBA
D-2 Sample MSHA/NIOSH approval label for pressure demand SAR
E-1 Flow chart of respirator decision logic sequence
F-1 Theoretical air compression
F-2 Typical installation of low pressure breathing air system
F-3 The Vortex tube, its construction and performance
F-4 Typical low pressure breathing air purifier assembly
F-5 Typical high pressure breathing air system
F-6 Typical high pressure purifier assembly

   

Acknowledgements

The initial development of this document was performed under an interagency agreement between NIOSH and Los Alamos Scientific Laboratory (now Los Alamos National Laboratory) with John A. Pritchard as the author.

We would like to express our gratitude to Samuel L. Terry for information on atmosphere-supplying respirators, Christopher Coffey for information on air-purifying respirators, Nancy Morgan for her word processing support, and Howard Ludwig for his review.

In addition, we would like to thank the respirator manufacturers who provided National Institute for Occupational Safety and Health (NIOSH) with pictures of their products to be used as illustrations, and the American National Standards Institute Z88.2 Respirator Committee, and the American Industrial

Hygiene Association Committee on Respirators for their technical review of the document.

A special thanks goes to Herb Linn for his editorial review, art work, document preparation, and cover design.

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